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DTSTAMP:20221216T024035Z
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DESCRIPTION:The bottleneck of an electronic\, photonic\, MEMS or MOEMS (opt
 ical MEMS) system&#39;s reliability is\, as is known\, the mechanical (&quot;physic
 al&quot;) performance of the system&#39;s materials and structural elements and not
  its functional (electrical or optical) performance. It is well known also
  that it is the device packaging that is the most critical undertaking\, w
 hen making a viable\, properly protected and effectively-interconnected el
 ectrical or optical device and package into a reliable product. Accelerate
 d life testing (ALT) conducted at different stages of an IC package design
  and manufacturing is the major means for achieving that. Burn-in-testing 
 (BIT)\, the chronologically final ALT\, aimed at eliminating the infant mo
 rtality portion (IMP) of the bathtub curve (BTC) prior to shipping to the 
 customer(s) the &quot;healthy&quot; products\, i.e. those that survived BIT\, is par
 ticularly important: BIT is an accepted practice for detecting and elimina
 ting possible early failures in the just fabricated products and is conduc
 ted at the manufacturing stage of the product fabrication. Originally BIT 
 used continuously powering the manufactured products by applying elevated 
 temperature to accelerate their aging\, but today various stressors\, othe
 r-than-elevated-temperature\, or a physically meaningful combination of se
 veral of them\, are employed in this capacity. BIT\, as far as &quot;freaks&quot; ar
 e concerned\, is and always was\, of course\, a failure-oriented-accelerat
 ed-testing (FOAT) type of testing. Our analysis sheds light on the role an
 d significance of several important factors that affect BIT&#39;s testing time
  and stress level: the random failure rate (RFR) of mass-produced componen
 ts that the product of interest is comprised of\; the way to assess\, from
  the highly focused and highly cost effective FOAT\, the activation energy
  of the “freak” population\; the role of the applied stressor(s)\; and
 \, most importantly\, - the probabilities of the “freak” population fa
 ilures depending on the duration and level of the BIT&#39;s effort. These fact
 ors should be considered when there is an intent to quantify and\, eventua
 lly\, to optimize the BIT’s procedure. Although no straightforward and c
 omplete ways of how to optimize BIT have been suggested\, our analyses pro
 vide nonetheless useful and physically meaningful information on the signi
 ficance of some important factors that affect this type of FOAT. But there
  is also another\, so far less well-known and not always conducted today\,
  FOAT that has been recently suggested in connection with the novel probab
 ilistic design for reliability (PDfR) concept and is supposed to be conduc
 ted at the design stage as a highly focused and highly cost effective unde
 rtaking. FOAT is the experimental foundation of the PDfR concept and\, unl
 ike BIT\, which is always a must\, should be conducted\, when developing a
  new technology or considering a new design\, and when there is an intent 
 to better understand the physics of failure and\, for many demanding appli
 cations\, such as\, e.g.\, aerospace\, military\, or long-haul communicati
 ons\, to quantify the lifetime and the corresponding\, in effect\, never-z
 ero probability of failure of the product in the field. Such a design-stag
 e FOAT could be viewed as a quantified and reliability-physics-oriented fo
 rty years old highly-accelerated-life-testing(HALT)\, and should be partic
 ularly recommended for new technologies and new designs\, whose reliabilit
 y is yet unclear and when neither a suitable HALT\, nor a more or less est
 ablished &quot;best practices&quot; exist. When FOAT at the design stage and BIT at 
 the manufacturing stage are conducted\, a suitable and physically meaningf
 ul constitutive equation\, such as\, e.g.\, the kinetic and physically mea
 ningful multi-parametric Boltzmann-Arrhenius-Zhurkov (BAZ) model\, should 
 be employed to predict\, from the test data\, the probability of failure a
 nd the corresponding useful lifetime of the product. Both types of FOAT an
 d the use of the BAZ equation are addressed\, and their roles and interact
 ion with other types of accelerated tests are indicated and discussed. It 
 is noteworthy that the BAZ model can be used also to predict the lifetime 
 not only of IC packages\, but the lifetime of electronic devices as well.\
 n\nOur analyses use\, as a rule\, analytical (&quot;mathematical&quot;) predictive m
 odeling. In the author&#39;s opinion and experience\, such modeling should alw
 ays complement computer simulations: these two major modeling tools are ba
 sed on different assumptions and use different computation techniques\, an
 d if the calculated data obtained using these tools are in agreement\, the
 n there is a good reason to believe that the obtained data are accurate an
 d trustworthy. Future work should be focused on the experimental verificat
 ion of the obtained findings and recommendations.\n\nSpeaker(s): Dr. Ephra
 im Suhir\, \n\nVirtual: https://events.vtools.ieee.org/m/335803
LOCATION:Virtual: https://events.vtools.ieee.org/m/335803
ORGANIZER:pthadesar@ieee.org
SEQUENCE:3
SUMMARY:IEEE EPS Webinar: Failure-Oriented-Accelerated Tests and Their Role
 s in Making a Viable IC Package into a Reliable Product
URL;VALUE=URI:https://events.vtools.ieee.org/m/335803
X-ALT-DESC:Description: &lt;br /&gt;&lt;p style=&quot;font-weight: 400\;&quot;&gt;The bottleneck 
 of an electronic\, photonic\, MEMS or MOEMS (optical MEMS) system&#39;s reliab
 ility is\, as is known\, the mechanical (&quot;physical&quot;) performance of &amp;nbsp\
 ;the system&#39;s materials and structural elements and not its functional (el
 ectrical or optical) performance. It is well known also that it is the dev
 ice packaging that is the most critical undertaking\, when making a viable
 \, properly protected and effectively-interconnected electrical or optical
  device and package into a reliable product. &lt;u&gt;Accelerated life testing (
 ALT)&lt;/u&gt; conducted at different stages of an IC package design and manufac
 turing is the major means for achieving that. &lt;u&gt;Burn-in-testing (BIT)&lt;/u&gt;
 \, the chronologically final ALT\, aimed at eliminating the infant mortali
 ty portion (IMP) of the bathtub curve (BTC) prior to shipping to the custo
 mer(s) the &quot;healthy&quot; products\, i.e. those that survived BIT\, is particul
 arly important: BIT is an accepted practice for detecting and eliminating 
 possible early failures in the just fabricated products and is conducted a
 t the manufacturing stage of the product fabrication. Originally BIT used 
 continuously powering the manufactured products by applying&amp;nbsp\; elevate
 d temperature to accelerate their aging\, but today various stressors\, ot
 her-than-elevated-temperature\, or a physically meaningful combination of 
 several of them\, are employed in this capacity. BIT\, as far as &quot;freaks&quot; 
 &amp;nbsp\;are concerned\, is and always was\, of course\, a &lt;u&gt;failure-orient
 ed-accelerated-testing&lt;/u&gt; (FOAT) type of testing. &amp;nbsp\;Our analysis she
 ds light on the role and significance of several important factors that af
 fect BIT&#39;s testing time and stress level: the random failure rate (RFR) of
  mass-produced components that the product of interest is comprised of\; t
 he way to assess\, from the highly focused and highly cost effective FOAT\
 , the activation energy of the &amp;ldquo\;freak&amp;rdquo\; population\; the role
  of the applied stressor(s)\; and\, most importantly\, - the probabilities
  of the &amp;ldquo\;freak&amp;rdquo\; population failures depending on the duratio
 n and level of the BIT&#39;s effort. These factors should be considered when t
 here is an intent to quantify and\, eventually\, to optimize the BIT&amp;rsquo
 \;s procedure. Although no straightforward and complete ways of how to opt
 imize BIT have been suggested\, our analyses provide nonetheless useful an
 d physically meaningful information on the significance of some important 
 factors that affect this type of FOAT. But there is also another\, so far 
 less well-known and not always conducted today\, FOAT that has been recent
 ly suggested in connection with the novel &lt;u&gt;probabilistic design for reli
 ability (PDfR) concept&lt;/u&gt; and is supposed to be conducted at the design s
 tage as a highly focused and highly cost effective undertaking. FOAT is th
 e experimental foundation of the PDfR concept and\, unlike BIT\, which is 
 always a must\, should be conducted\, when developing a new technology or 
 considering a new design\, and when there is an intent to better understan
 d the physics of failure and\, for many demanding applications\, such as\,
  e.g.\, aerospace\, military\, or long-haul communications\, to quantify t
 he lifetime and the corresponding\, in effect\,&amp;nbsp\; never-zero probabil
 ity of failure of the product in the field.&amp;nbsp\; Such a &lt;u&gt;design-stage 
 FOAT&lt;/u&gt; could be viewed as a quantified and reliability-physics-oriented 
 forty years old &lt;u&gt;highly-accelerated-life-testing&lt;/u&gt;(HALT)\, and should 
 be particularly recommended for new technologies and new designs\, whose r
 eliability is yet unclear and when neither a suitable HALT\, nor &amp;nbsp\;a 
 more or less established &quot;best practices&quot; exist. When FOAT at the design s
 tage and BIT at the manufacturing stage are conducted\, a suitable and phy
 sically meaningful constitutive equation\, such as\, e.g.\, the kinetic an
 d physically meaningful &lt;u&gt;multi-parametric Boltzmann-Arrhenius-Zhurkov (B
 AZ) model&lt;/u&gt;\, should be employed to predict\, from the test data\, the p
 robability of failure and the corresponding useful lifetime of the product
 . &amp;nbsp\;Both types of FOAT and the use of the BAZ equation are addressed\
 , and their roles and interaction with other types of accelerated tests ar
 e indicated and discussed. It is noteworthy that the BAZ model can be used
  also to predict the lifetime not only of IC packages\, but the lifetime o
 f electronic devices as well.&lt;/p&gt;\n&lt;p style=&quot;font-weight: 400\;&quot;&gt;Our analy
 ses use\, as a rule\, &lt;u&gt;analytical (&quot;mathematical&quot;) predictive modeling&lt;/
 u&gt;. In the author&#39;s opinion and experience\, such modeling should always c
 omplement computer simulations: these two major modeling tools are based o
 n different assumptions and use different computation techniques\, and if 
 the calculated data obtained using these tools are in agreement\, then the
 re is a good reason to believe that the obtained data are accurate and tru
 stworthy. &lt;u&gt;Future work&lt;/u&gt; should be focused on the experimental verific
 ation of the obtained findings and recommendations.&lt;/p&gt;
END:VEVENT
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