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DESCRIPTION:[]The advent of 3D Heterogeneous Integration (3DHI) in advanced
  packaging and wafer-level IC packaging introduces significant challenges 
 for inline defect inspection and offline failure analysis. The 3D stacking
  and wafer bonding processes create optically opaque structures\, necessit
 ating techniques like x-rays to penetrate multiple buried layers for defec
 t detection. However\, as device features in 3DHI continue to shrink (e.g.
 \, microbumps shrinking to &lt;10 µm in diameter and TSV interconnects scali
 ng to single-digit micrometers)\, existing non-destructive techniques face
  substantial technological barriers. Current 3D X-ray methods require high
 er resolutions to meet these evolving demands\, and acquiring sub-micron i
 maging data using conventional x-ray tomography can take hours or be impra
 ctical for large 300 mm wafers. To bridge these metrology gaps\, we have d
 eveloped two innovative 3D x-ray inspection tools:\n1. High Throughput (3D
  Data in Minutes): This tool is designed for the rapid inspection of 300 m
 m wafers during wafer-level packaging and bonding. It can automatically re
 solve various 3D defects down to 0.5 µm resolution within minutes. It is 
 also capable of addressing high-resolution multi-chiplet inspections\, lar
 ge advanced packages or board-level failure analysis\, such as for PCBs.\n
 2. High Resolution (300 nm spatial Resolution): This complementary tool ai
 ms to surpass the resolution limits of current leading high-resolution 3D 
 x-ray and x-ray microscopes (XRM) for the failure analysis of advanced het
 erogeneous packages. It delivers true 300 nm spatial resolution (&lt;50 nm vo
 xel) for characterizing submicron defects in microbumps\, delamination\, v
 oids\, interfacial cracks\, and RDL that are beyond the capabilities of ex
 isting XRMs.\n\nSpeaker(s):  Wenbing Yun\, \n\nVirtual: https://events.vto
 ols.ieee.org/m/423135
LOCATION:Virtual: https://events.vtools.ieee.org/m/423135
ORGANIZER:p.wesling@ieee.org
SEQUENCE:20
SUMMARY:Advanced X-ray Imaging Technologies for Heterogeneous 3D IC Package
  Metrology and Inspection
URL;VALUE=URI:https://events.vtools.ieee.org/m/423135
X-ALT-DESC:Description: &lt;br /&gt;&lt;p&gt;&lt;img style=&quot;float: right\;&quot; src=&quot;https://e
 vents.vtools.ieee.org/vtools_ui/media/display/5bcb9ef6-dc92-447c-b1d3-e4fd
 eafd65ba&quot; alt=&quot;&quot; width=&quot;500&quot; height=&quot;250&quot;&gt;The advent of 3D Heterogeneous I
 ntegration (3DHI) in advanced packaging and wafer-level IC packaging intro
 duces significant challenges for inline defect inspection and offline fail
 ure analysis. The 3D stacking and wafer bonding processes create optically
  opaque structures\, necessitating techniques like x-rays to penetrate mul
 tiple buried layers for defect detection. However\, as device features in 
 3DHI continue to shrink (e.g.\, microbumps shrinking to &amp;lt\;10 &amp;micro\;m 
 in diameter and TSV interconnects scaling to single-digit micrometers)\, e
 xisting non-destructive techniques face substantial technological barriers
 . Current 3D X-ray methods require higher resolutions to meet these evolvi
 ng demands\, and acquiring sub-micron imaging data using conventional x-ra
 y tomography can take hours or be impractical for large 300 mm wafers. To 
 bridge these metrology gaps\, we have developed two innovative 3D x-ray in
 spection tools:&lt;br&gt;1. High Throughput (3D Data in Minutes): This tool is d
 esigned for the rapid inspection of 300 mm wafers during wafer-level packa
 ging and bonding. It can automatically resolve various 3D defects down to 
 0.5 &amp;micro\;m resolution within minutes. It is also capable of addressing 
 high-resolution multi-chiplet inspections\, large advanced packages or boa
 rd-level failure analysis\, such as for PCBs.&lt;br&gt;2. High Resolution (300 n
 m spatial Resolution): This complementary tool aims to surpass the resolut
 ion limits of current leading high-resolution 3D x-ray and x-ray microscop
 es (XRM) for the failure analysis of advanced heterogeneous packages. It d
 elivers true 300 nm spatial resolution (&amp;lt\;50 nm voxel) for characterizi
 ng submicron defects in microbumps\, delamination\, voids\, interfacial cr
 acks\, and RDL that are beyond the capabilities of existing XRMs.&lt;/p&gt;
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